Solving Cast Stone Installation Challenges with Stone-Coat

Project Overview

Client: Barratt Redrow Homes
Development: St. George’s, Morpeth
Product: Stone-Coat Lightweight Coping System & Corbels

Build-Lite was commissioned by Barratt Redrow Homes to supply a lightweight alternative to traditional cast stone coping and corbels for the St. George’s development, Morpeth.

The brief was clear: resolve on-site handling and installation challenges without compromising on appearance or architectural consistency.


The Challenge

The original specification called for traditional cast stone corbels and coping units. However, their weight created practical issues during installation, including:

  • Manual handling and lifting constraints on site
  • Increased fixing complexity and additional restraints
  • Slower installation times impacting build efficiency

Barratt Redrow required a solution that would maintain the aesthetic of the original stonework while significantly reducing weight and simplifying installation.


The Solution

Build-Lite designed and manufactured bespoke Stone-Coat lightweight corbels and coping units, carefully colour-matched and styled to replicate the existing stone detailing across the development.

Each corbel weighs just 7–8kg, allowing for:

  • Easy manual handling by a single operative
  • Simple, secure fixing without specialist restraints
  • Faster, safer installation on site

Despite the reduced weight, the Stone-Coat system delivers the visual quality expected on a premium residential development, blending seamlessly with the surrounding masonry.


The Result

The Stone-Coat solution provided Barratt Redrow with a practical, build-friendly alternative to cast stone while preserving the architectural intent of the homes.

Key benefits delivered:

  • Significantly reduced unit weight
  • Improved site safety and installation efficiency
  • High-quality finish matched to existing stonework
  • Consistent appearance across the development

The completed homes demonstrate how lightweight architectural components can enhance build performance without sacrificing design quality.

 


Interested in Stone-Coat?

If you’d like to find out how Stone-Coat lightweight architectural elements could enhance your next project, please get in touch.

🌐 www.build-liteuk.co.uk
✉️ sales@build-liteuk.co.uk

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